20 Years Of Exciting Developments From The Micro Drive World

STRICTLY SELECTED MATERIALS SUPERB PROCESS MANUFACTURING

ZHAOWEI has established long-term cooperation relationships with world-famous brands and has set up established the foundation for the first-class quality of material through strict selection.

We have hundreds sets of high-precision equipment and multiple automatic production lines, which could produce products at large-scale and customized products flexibly. We can deliver products to customers globally with competitive lead time..

The next generation of technologies for high torque, low noise, efficiency, and convenience in micro-drive systems.

This is just the Beginning

With a vision to lead the micro-drive systems of the customized products, ZHAOWEI will continue to bring more disruptive innovations to the world and empower more people to work smarter and lead happier lives with the micro-drive systems.

By leveraging the infinitely scalable drive motion technologies useful to a multitude of product areas and business units, ZHAOWEI will be able to meet a wider scope of market needs in the future.

Technological Innovation Platforms

  • National Innovation Institute of Digital Design and Manufacturing
  • Mechanical Industry Engineering Technology Research Center
  • Guangdong Engineering Technology Research Center
  • Shenzhen Enterprise Technology Center

Advanced Technology

Software Platform for Micro Drive System Design and Development

ZHAOWEI self-developed micro drive design software, with one-key parameter design function, greatly improves design efficiency, and covers fast and precise modeling of various transmission forms.

Transmission Design
+
  • Cylindrical Gear Transmission

    Internal Gear Engagement

    External Gear Engagement

  • Planetary Gear Transmission

    NGW

    NW

    NGWN

  • Worm Gear Transmission

    Helical Gear

    Worm Gear

    Semicircle Worm Gear

    Torus Worm Gear

  • Bevel Gear Transmission

    Spur Bevel Gear

    Spiral Bevel Gear

    Nutation Drive

  • Face Gear Transmission

    Helical Face Gear

    Orthogonal Face Gear

    Double Face Gear

    Internal Engagement Face Gear

  • Other New Transmission

    Contra Gear

    Cycloidal Gear

Strength Check
+

1.Product Tooth Profile Design Software
2.Gear Mould Cavity Parameter Design

Strength Check
+
CAE Simulation
+

1.Influence of tooth root filter curve on tooth root bending strength
2.Simulation of transient contact force of helical gear pair under different backlash
3.Influence of tip fillet on contact stress during reverse drive
4.Drop simulation of micro transmission system
5.odal simulation of gearbox housing

Noise Analysis
+

1.Gearbox Noise Spectrum Analysis
2.Paulse Software for Modal Analysis
3.Connect Software
4.Gearbox Waterfall Chart Analysis

Advanced gear motor equipment incorporates the latest technological advancements, ensuring superior performance and efficiency.

Elevating Gear Motor Technology to New Heights

The ZHAOWEI gear testing laboratory, drive system laboratory, and intelligent control laboratory play a crucial role for customers by providing product quality assurance, performance optimization, innovative solution provision, fault diagnosis and maintenance support, as well as meeting customized requirements. These laboratories leverage their professional technical support and high-level research and development capabilities to offer customers reliable, efficient, and customized drive system solutions, meeting their needs and enhancing customer satisfaction.

Advanced Equipment Empowering Gear Innovation with Precision Excellence

  • Drive System Laboratory
  • Gear Testing Laboratory
  • German Zeiss CT equipment
  • Intelligent Control Laboratory

Advanced Equipment

Intelligent Control Laboratory
+

 

Programmable DC Electronic Load Meter

Optical coupler isolation to provide floating load

Programmable dynamic load change rate up to 20 kHz

Built-in high precision 16-bit A/D converter

Power Analyzer and AC Source

The power meter can effectively filter the noise formed by frequency converter and distorted waveform, and accurately measure voltage, current and power

AC power supply can provide accurate, stable and low distortion sine wave output.

High-precision Servo Back-to-back Test Platform

The response time of the torque sensor is 0.1 ms, which is only 1/10 of ordinary sensor

High sensitivity with a maximum measuring accuracy of 10-5 N.M

High repeatability, hysteresis and linearity

Six-channel Ultra-bandwidth Oscilloscope

FlecChannel-based input for efficient mixed-signal debugging

Bandwidth 350 MHz to 2 GHz, up to 6.25 GS/s

Drive System Laboratory
+

Static Hysteresis Error Testing Machine  Test accuracy 8″

Semi-anechoic Room  Background noise 22dB (A)

Vibration Machine Upper frequency limit 4000Hz

Walk-in Constant Temperature and Humidity Test Chamber Temperature range -70~150℃

Gear Testing Laboratory
+

KLINGELNBERG P26

Fully Automatic Precision Measuring Center

 

Gear measurement, coordinate point measurement, shape and position measurement, roughness measurement, profile measurement and optical measurement.

 

DIA-COME Measuring Table 0.002mm

German Mahr Cylindricity Measuring Machine

Radial run-out deviation: 0.0006  Radial run out deviation: 0.0003

Axial runout deviation: 0.0006       Roundness deviation: 0.0003

+
+

Automated production lines and strict system standards mean faster production and timely product delivery to meet customer demands and market trends.

Efficiency, Quality, and Success Together

ZHAOWEI has designed and installed automatic production lines and strictly implemented IATF16949 (CN11/30730.01), ISO14001(U006616E0153R3M), ISO9001:2015 (CN11/30731), ISO13485(CN18/4201) system standards. By adopting production mode of short term and flat management, automatic injection molding and assembling, complete PCBA production line, ZHAOWEI shortened production cycle and realized fast delivery, can achieve win-win situation.

Production Capability

  • Powder Metallurgy Production Lines
  • Automated Parts Production Lines
  • Automatic Assembly Lines
  • PCBA Production Lines

Production Capability

Automated Manufacturing Center
+
ZHAOWEI owns advanced flexible manufacturing and automated manufacturing capabilities. It introduced MES and automated production lines which can effectively improve production flexibility, ensure product quality, achieve savings & efficiency. ZHAOWEI automated manufacturing center won the honor of the tertiary maturity of intelligent manufacturing.
Core Parts Manufacturing
+
ZHAOWEI is one of the few enterprises in China that can develop and manufacture micro precision transmission parts using a variety of manufacturing processes including plastic injection molding, powder metallurgy molding, metal powder injection molding and metal machining and a variety of materials.
Micro Motor Control Manufacturing
+
ZHAOWEI is committed to the field of micro transmission and owns self-developed PCBA micro motor control system and Siemens PCB line. ZHAOWEI products can meet the high-standard requirements of the automotive industry.
Micro and Special Motor Manufacturing
+
ZHAOWEI focuses on the field of micro and high-efficiency motors and has a professional R&D team Up to now, ZHAOWEI has owned multiple platforms for micro PM stepper motors, high-speed hollow cup and high power and density brushless DC motors.
+

Fostering a culture of total quality consciousness, ZHAOWEI ensures unwavering quality, high performance, and customer satisfaction through a well-defined quality system, cooperative environment, and continuous improvement efforts.

Uncompromising Quality, Empowered Team, Delighted Customers

For ZHAOWEI, quality assurance is not only a technical certification but also a fundamental belief shared by all employees. The company fosters a cooperative and solution-oriented environment, ensuring a total quality consciousness among its staff. A well-defined quality system supports employees at every stage, from initial customer contact to delivery and after-sales service, ensuring unwavering quality and high performance. Regular ISO audits confirm adherence to international standards and provide valuable external insights. ZHAOWEI’s commitment to continuous improvement and advanced testing procedures adds value to its products and services, benefiting customers.

Quality Control

  • High-precision Measurement Devices
  • Gear Testing Measuring Center
  • Laboratory Equipment
  • ZEISS METROTOM

Quality Control

Gear Testing Laboratory
+

ZHAOWEI gear testing laboratory has a number of high-precision testing equipment such as Klingenberg gear testing center, German Mahr cylindricity measuring instrument, Japanese Osaka gear meshing instrument and OGP plane tester, which provides a guarantee for quality.

Transmission Testing Laboratory
+

ZHAOWEI transmission system laboratory owns experimental equipment such as precision dynamometer, static return tester, vibration test bench, walk-in constant temperature and humidity test chamber, which can carry out 54 trials including the electromechanical performance, NVH performance, ageing properties and reliability tests of gearboxes.

Intelligent control testing laboratory
+

ZHAOWEI intelligent control testing laboratory is equipped with advanced professional equipment including load instrument, power analyzers, high precision AC Source and six-channel ultra-bandwidth oscilloscopes, which ensures the orderly development and testing of the project.

ZEISS METROTOM
+

ZEISS METROTOM is a coordinate measuring machine based on CT sensors. It combines functional advantages of X-ray, computed tomography (CT) and coordinate measuring machine (CMM). Industrial CT is positioned for non-destructive inspection, mainly used for internal defects, pores, cracks, impurities and 3D assembly structures, etc., and more importantly for non-destructive geometric measurement, color difference digital-analog comparison, non-destructive internal defects and assembly structure analysis. It has technical advantages, including its authoritative traceability measurement performance, core high-precision components of coordinate measuring machine, CAA error compensation, self-calibration device, intelligent measurement platform, etc.

+
Sustainable Development
Safe production; Environmental protection; Occupational health;
Energy efficiency; Quality management
ZHAOWEI creates value for shareholders and conducts business in a socially responsible manner. In addition to providing employees a safe and healthy workplace, ZHAOWEI strives to minimize impact on environment and pay great attention to health of the people in the areas where its business operates.
  • Safe
    production
  • Environmental
    protection
  • Occupational
    health
  • Energy
    efficiency
  • Quality
    management
Copyright©2023 ZW DRIVE.INC.
ZW DRIVE.INC
Prvacy  |  Sitemap